Tender Disassembly
Home ] Up ] [ Tender Disassembly ] Engine Disassembly ] Boiler Mods ] Run Boards ]

 

Chicago & Northwestern Class E Pacific

Tender Disassembly

By Tom Farin

There's something scary about taking home a brand new locomotive, fresh out of the box, and immediately proceeding to take it apart without even giving it a chance to run on track.  If your choice is to bash an Aristo Pacific built before 2004, Here is how to take it apart without damaging expensive components.

The tender shell is secured to its base by six small Phillips screws.  You'll need a Phillips #0 or #1 to remove them.  Four are in the corners.  The other two are just forward of the rear trucks on either side of the tender.  My screwdriver is pointing to one of these screws.
Once the screws are out, the tender easily separates into two pieces.  This picture shows the side of the bottom and the inside of the top.
As the top portion of the tender will cover the electronics, I took off its dimensions.  The size of the space available is important if you plan to upgrade the sound system or convert to battery power.  They are as follows:
Inside Length 12 3/4"
Inside Width 4"
Inside Height (Back) 2 1/4"
Inside Height (Coal Load) 3 1/4"
Inside Length (Coal Load) 4 3/4"
Mounted to the top of the tender bottom is weights (either end), a speaker (front), a circuit board (middle-rear), and a clip for backup battery power (on top of rear weight).  The speaker rises 7/8 inches off the floor.  Height of the electronics board is 1 3/4".  The clip to hold the battery rises 2" off the floor (including the height of the weights).

The circuit board and speaker's primary purpose is to give the Pacific an inexpensive analog sound feature.  The sound level is controlled by a knob that protrudes from the bottom of the tender.  It is immediately to the right of the screwdriver in the first photo in the above series.

In addition to providing sound capability, the board provides plug-ins for electronics in the tender.

bullet

The two wire connector (red/black wire) in the above left position on the circuit board in the last photo (above) connects the speaker to the board.  

bullet

The two wire connector (black/black) in the bottom left position picks up power from the front trucks.  When I disassembled my engine I discovered one of these wires had been smashed as a result of pinching caused by improper routing under the front weights during assembly.

bullet

A second pair of black wires from beneath the bottom left connector feed a connector that protrudes from the front of the tender.  This connector connects to a connector on the back of the engine,  \feeding track power to the engine.

bullet

The two wires (red/black) protruding from the bottom middle-right portion of the board connect to a 9-volt connector for backup battery power.

bullet

The three wire connector (black/purple/green) in the top right position are attached to a device on the rear truck that I assume measures speed.  I assume it is used to synchronize sound with speed.

bullet

The two wire connector (black/black) in the bottom right position picks up power from the rear trucks.  Upon disassembling my engine that one of these two wires was disconnected from the truck, an apparent manufacturing defect.  It's a long trip from China to the US.  I could have sent the tender back to Aristo for free repairs.  But time was saved in that I identified the problems and was able to fix them myself.

Conclusions:

bullet

When reassembling, take care to be sure wires routed beneath the magnets are fed in such a way as to prevent them from being pinched when screwing down the weights.

bullet

Keep your eyes open for assembly problems.  In the case of my Pacific, The loose wire will be fixed as part of electronics installation.  Or it may be discarded entirely as power will not come from the track once installation is complete if you are converting to battery power.

The tender was reassembled following this inspection by reversing the series of the above steps.

(c) 2007 Iron Horse 1:29